应用SPC分析蛋白质原料配料保真加工现状及误差产生原因

doi:10.16431/j.cnki.1671-7236.2018.07.011

Abstract

Abstract:

The study was aimed to analyze the status of batching fidelity of protein feedstuffs by statistical process control (SPC) and the causes of batching error,in order to offer references for the quality management of batching process in feed mill.Batching preset values and actual bacthing values of three protein feedstuffs including soybean meal, fish meal and extruded soybean of piglet feed from two feed mills (A and B) in 2015 were used as the research data,and the status of batching fidelity was analyzed by individual and moving range control charts (X-MR) and process capability method.The results showed that for feed mill A,process capability index (C_Pk) of soybean meal,fish meal and extruded soybean were 0.20,0.11 and 0.01,respectively,and the feed batching fidelity of extruded soybean was the worst;Batching values of three protein feedstuffs were much higher than preset values.For feed mill B,the C_Pk of soybean meal,fish meal and extruded soybean were 0.24,0.12 and 0.24,respectively.The feed batching fidelity of fish meal was the worst,and the batching process of extruded soybean had out of control situation.The batching errors of protein feedstuffs exceeded the demands of ±0.3% FS,indicating that the batching fidelity of protein feedstuffs of two feed mills was low.The reasons of low batching fidelity were the technology parameters of batching scale in two feed mills were unreasonable.The parameters of air dropping values and inlet amount should be improved, and there were operational mistakes in feed mill B.In conclusion,using SPC could visually monitor the feed batching process,improve batching accuracy of protein feedstuffs, reduce waste of protein feedstuffs and feed processing cost,so improve quality management level of feed mills.

Key words: feed; feed batching fidelity; dynamic batching accuracy; individual-moving range control chart (X-MR); process capability indices

CLC Number:

S816.34

TAO Linli, GAO Tingting, GAO Yinghong, YANG Xiujuan, HUANG Wei, LI Xiaozhen, GAN Wenbin, ZHANG Xi, XU Zulin. Analysis of the Status of Protein Feedstuffs Batching Fidelity by Statistical Process Control and the Causes of Batching Error[J]. , 2018, 45(7): 1813-1823.

References

[1] 杨柳江.配料精度误差分析[J].饲料广角,2008,11:28-30. YANG L J.The error analysis of feed batching accuracy[J].Feed China,2008,11:28-30.(in Chinese)
[2] OBEROI E H S,PARMAR M,KAUR H,et al.SPC (statistical process control):A quality control technique for confirmation to ability of process[J].International Research Journal of Engineering and Technology,2018,3(6):666-672.
[3] FOURNIER B,RUPIN N,BIGERELLE M,et al.Application of the generalized lambda distributions in a statistical process control methodology[J].Journal of Process Control,2006,16(10):1087-1098.
[4] SRIKAEO K,FURST J E,ASHTON J.Characterization of wheat based biscuit cooking process by statistical process control techniques[J].Food Control,2005,16(4):309-317.
[5] RADU G,JOāO C O M,SUSANA G A.Quality improvement with statistical process control in the automotive industry[J].International Journal of Industrial Engineering and Management,2016,7(1):1-8.
[6] GUPTA M,KAPLAN H C.Using statistical process control to drive improvement in neonatal care:A practical introduction to control charts[J].Clinics in Perinatology,2017,44(3):627-644.
[7] EM V D G,WILLEMS H G,ESLAMI S,et al.Estimating the time to benefit for preventive drugs with the statistical process control method:An example with Alendronate[J].Drug & Aging,2016,33(5):347-353.
[8] LIM S A H,ANTONY J,ARSHED N,et al.A systematic review of statistical process control implementation in the food manufacturing industry[J].Total Quality Management & Business Excellence,2015,6:176-189.
[9] YAN Z C,HERRMAN T J,LOUGHIN T,et al.Nutritional and economic implications of protein variance and application of statistical process control in the Chinese feed industry[J].Cereal Chemistry,2003,80(5):623-626.
[10] 陶琳丽,王文惠,张曦.SPC技术在饲料生产质量管理中的应用[J].饲料研究,2009,3:69-72. TAO L L,WANG W H,ZHANG X.Statistical process control for quality management in feed manufacturing[J].Feed Research,2009,3:69-72.(in Chinese)
[11] 陈勇波,诸莉.应用SPC技术控制饲料成品蛋白含量的变异[J].饲料博览,1998,10(5):21-23. CHENG Y B,ZHU L.Improving the protein contentsvariation of feedstuffs by statistical process control[J].Feed Review,1998,10(5):21-23.(in Chinese)
[12] ALENGADAN P J,BABU D E,KALLANICKAL P M.Moisture content control during cattle feed production——An SPC based approach[J].International Journal of Engineering Research & Technology,2013,2(3):1-4.
[13] 彭飞,王红英,高蕊,等.统计过程控制(SPC)在颗粒饲料质量管理中的应用[J].饲料工业,2013,34(17):13-16. PENG F,WANG H Y,GAO R,et al.Application of statistical process control in pellet feed quality management[J].Feed Industry,2013,34(17):13-16.(in Chinese)
[14] LV F,WANG H Y,KONG D D, et al.Quality management in pellet feed mill based on statistical process control (SPC)[A].2016 ASABE Annual International Meeting[C].2016.
[15] 高映红,杨秀娟,张曦,等.应用回归分析与统计过程控制(SPC)技术提高饲料配料精度研究初探[J].饲料工业,2014,36(5):12-16. GAO Y H,YANG X J,ZHANG X,et al.The primary exploration of regression analysis and SPC in feed batching quality[J].Feed Industry,2014,36(5):12-16.(in Chinese)
[16] OBEROI E H S, MEHRA E R, KALIA E G.Control chart:A tool for cause of repetitive process variations[J].Journal of Emerging Technologies and Innovative Research,2016,3(6):23-27.
[17] 王伟民.控制图建立阶段常见问题及审核思路[J].审核研究,2015,234(10):85-86. WANG W M.Common problems and auditing ideas for establishment stage of the control chart[J].Audit Research,2015,234(10):85-86.(in Chinese)
[18] EISSA M E.Shewhart control chart in microbiological quality control of purified water and its use in quantitative risk evaluation[J].UK Journal of Pharmaceutical and Biosciences,2016,4(1):45-51.
[19] BISWAS R K.Shewhart control chart for individual measurement:An application in a weaving mill[J].Australasian Journal of Business,Science and Information Technology,2016,2(2):89-97.
[20] 杨跃进.统计过程控制技术[M].北京:航空工业出版社,2003. YANG Y J.Statistical Process Control[M].Beijin:Aviation Industry Press,2003.(in Chinese)
[21] HOSSEINIFARD Z,ABBASI B,NIAKI S T A.Process capability estimation for leukocyte filtering process in blood service:A comparison study[J].ⅡE Transactions on Healthcare Systems Enginerring,2014,4(11):167-177.
[22] 罗宜美,黄胜延,曹式有.改进鱼骨图在生产管理中的应用[J].工业工程,2017,10(2):138-141. LUO Y M, HUANG S Y,CAO S Y.Application of improved fishbone diagram in the operation management[J].Industrial Engineering Journal,2017,10(2):138-141.(in Chinese)
[23] 李建文.饲料工厂设计原理[M].北京:化学工业出版社,2008. LI J W.The Design Principles of Feed Factory[M].Beijing:Chemistry Industry Press,2008.(in Chinese)
[24] 邵建新,江苏华.电脑配料秤误差分析及控制[J].粮食与饲料工业,1999,10:28-29. SHAO J X,JIANG S H.Error analysis and control on computer-controlled weighting device[J].Cereal & Feed Industry,1999,10:28-29.(in Chinese)
[25] 孙小平,凤懋熙,蒋蕴珍,等.饲料厂中央控制室操作工[M].北京:中国农业出版社,2008. SUN X P,FENG M X,JIANG Y Z,et al.The Central Control Room Operator on Feed Factory[M].Beijing:China Agriculture Press,2008.(in Chinese)
[26] 何满田.统计过程控制技术在饲料生产中的应用[J].饲料广角,2006,14:31-32. HE M T.The application of statistical process control in feed processing[J].Feed China,2006,14:31-32.(in Chinese)
[27] 杜雪莉,宋军,张凤枰,等.质量控制图在水产饲料氨基酸分析中的应用[J].淡水渔业,2015,45(4):56-62. DU X L,SONG J,ZHANG F P, et al.The application of quality control chart to amino acid analysis in aquatic feed[J]. Freshwater Fisheries,2015,45(4):56-62.(in Chinese)
[28] 陶朝辉,陈安国.应用SPC技术监控饲料生产质量[J].畜禽业,1999,11:30-31. TAO C H,CHENG A G.The application of statistical process control to monitoring feed quality[J].Livestock and Poultry Industry,1999,11:30-31.(in Chinese)
[29] 李应东,刘耀敏,张凤枰,等.统计过程控制技术在饲料总砷检测质量控制中的应用[J].中国粮油学报,2012,27(2):112-117. LI Y D,LIU Y M,ZHANG F P, et al.Application of statistical process control technology for quality control on determination of total arsenic in feeds[J].Journal of the Chinese Cereals and Oils Association,2012,27(2):112-117.(in Chinese)
[30] STARK C.Statistical process control in feed mill[J].Feedstuffs,2014,86(35):16.

Analysis of the Status of Protein Feedstuffs Batching Fidelity by Statistical Process Control and the Causes of Batching Error

PDF (PC)

Knowledge

Abstract

Cite this article

share this article

References

Related Articles 15

Recommended Articles

Metrics

Comments

[1]	WU Jingxuan, SUN Zheng, MA Xuelian, ZHANG Liyang, LIAO Xiudong, LUO Xugang, LI Sufen, LYU Lin. A Survey on Magnesium Contents in Feed Resources for Livestock and Poultry in China [J]. China Animal Husbandry and Veterinary Medicine, 2023, 50(5): 1888-1898.
[2]	LI Mingbo, GAO Qingshan, LI Guanhao, ZHANG Kui, CUI Lianhua, HOU Lina. Effects of Chinese Herbal Medicine Feed Additives on Meat Quality and Flavor Substances in Yanbian Yellow Cattle [J]. China Animal Husbandry and Veterinary Medicine, 2023, 50(2): 531-542.
[3]	ZHONG Hualing, HE Congcong, WU Bangyuan. Effects of Fresh Alfalfa and Full-price Pellet Feed on the Antioxidant Properties and Muscle Structure of Rabbit Stomach [J]. China Animal Husbandry and Veterinary Medicine, 2023, 50(1): 143-150.
[4]	TANG Qingfeng, LI Ling, HUANG Jiaxiang, FANG Wenyuan, NONG Haoru, TANG Yan, LU Chengwei, WEI Panqiu, FENG Ling. Survey on Mycotoxin Contamination of Buffalo Milk in Different Seasons Under Different Feeding Modes in Guangxi [J]. China Animal Husbandry and Veterinary Medicine, 2022, 49(9): 3665-3675.
[5]	NIU Yujie, ZHENG Xinxia, NIU Junli, ZHANG Wenju, CHEN Ning, LIU Yanfeng. Effects of Different Feeding Levels on Growth Performance,Slaughter Performance and Organ Development of Multiparous Suffolk Rams [J]. China Animal Husbandry and Veterinary Medicine, 2022, 49(4): 1304-1313.
[6]	LUO Shiqi, ZHANG Xiuwen, SU Jianyu, CHEN Longhai, YANG Lin, WANG Wence. Advances on Intestinal Microorganisms in Waterfowl [J]. China Animal Husbandry and Veterinary Medicine, 2022, 49(3): 845-856.
[7]	SUN Haoxuan, LIU Guohua, CAI Huiyi, CHEN Zhimin. Effects of Fermented Feed on Growth Performance,Nutrient Utilization Rate,Gut Health and Meat Quality of Broilers [J]. China Animal Husbandry and Veterinary Medicine, 2022, 49(10): 3782-3790.
[8]	ZHONG Chonghua, GUI Fuxing, CAO Liting, GUO Rongfu. Research Advances of Hermetia illucens on Intestinal Health and Microflora in Pigs and Poultry [J]. China Animal Husbandry and Veterinary Medicine, 2022, 49(10): 3829-3837.
[9]	YANG Yuanyuan, HAN Yunsheng, LI Jing, JIA Xueting, ZHAO Qingyu, TANG Chaohua, MA Qing, MA Lina, ZHANG Junmin. Effects of Concentrates and Pasture Feeding on Muscle Fiber Characteristics of Biceps Femoris in Tan Sheep and Its Protein Degradation During Postmortem Aging [J]. China Animal Husbandry and Veterinary Medicine, 2021, 48(8): 2797-2808.
[10]	CUI Yiyan, DENG Dun, TIAN Zhimei, LU Huijie, LIU Zhichang, LI Jiazhou, MA Xianyong, ZHANG Qi, LAN Yonghui. Research Progress on Nutritional Value and Feed Safety of Food Waste [J]. China Animal Husbandry and Veterinary Medicine, 2021, 48(8): 2820-2829.
[11]	XU Jinyi, CHEN Chao, WANG Haijin, WANG Huanhuan, NA Binbin, ZHENG Yulong. Research Progress on Silage and Utilization of Woody Feed [J]. China Animal Husbandry and Veterinary Medicine, 2021, 48(8): 2838-2852.
[12]	HUO Miao, LI Yanan, YANG Sirui, ZHU Xiangde, XU Xiaofeng, ZHANG Lili. Effect of Feeding Methods on Fatty Acid Composition of Muscle and Adipose Tissue in Tan Sheep Lamb [J]. China Animal Husbandry and Veterinary Medicine, 2021, 48(6): 2020-2032.
[13]	XIANG Rong, LI Yahui, GAO Yuan, WEI Qilin, SHU Bingyao, LUO Shengjun. Study on Acute Toxicity and 30-day Feeding Test of Vitex negundo L. var. cannabifolia (Sieb. et Zucc.) Hand.-Mazz.Water Extract [J]. China Animal Husbandry and Veterinary Medicine, 2021, 48(6): 2262-2270.
[14]	GAO Ruonan, SUN Xiaomei, XIE Xin, YANG Fuxing, LU Huiwen, CUI Hao, YAN Mengyang, HUANG Tao. The Correlation of F/G at Different Weight Stages and the Establishment of the Prediction Formula for the Whole Process F/G in Duroc Boar [J]. China Animal Husbandry and Veterinary Medicine, 2021, 48(2): 599-606.
[15]	XIE Kailai, WANG Lina. Research Progress of 5-hydroxytryptamine on Regulating Animal Feeding Intake [J]. China Animal Husbandry and Veterinary Medicine, 2021, 48(12): 4468-4477.