蒸汽爆破技术在玉米秸秆饲料化利用中的研究进展

doi:10.16431/j.cnki.1671-7236.2021.12.017

Abstract

Abstract: Corn straw is one of the most abundant lignocellulosic biomass in crop residues.It is mainly composed of cellulose, hemicellulosic and lignin through hydrogen bonds, other chemical bonds and molecular bonds to form polymer compounds with complex polymerization structure, which makes its low availability as animal feed.Steam explosion is a technology which applies steam ejection principle to pretreat biomass in explosion process.The steam explosion technology was applied to the treatment of corn straw, which could effectively separate cellulose and had obvious depolymerization effect on corn straw, which was beneficial to improve the utilization degree of corn straw as feed.In this paper, the principle and parameters of steam explosion technology were introduced, and the effects of steam explosion technology on fiber structure, chemical composition, enzymatic hydrolysis sugar production, nutrient digestibility of corn stalk and microbial attachment in rumen were reviewed.Existing studies have shown that steam explosion can make steam molecules penetrate into plant tissues, and transform internal energy into mechanical energy through instantaneous release, acting on the cell layers of biomass tissue to achieve the purpose of raw material decomposition.The content of hemicellulose and lignin can be decreased by changing the fiber structure of corn straw, and the content of cellulose can be increased.With the increase of steam blasting pressure and maintaining pressure time, the content of hemicellulose can be decreased significantly, and the increase of material moisture content will lead to the increase of cellulose content.With the increase of steam burst pressure and maintenance time, the reduction sugar yield of maize straw in vitro fermentation increased.The in vitro gas production, gas production rate, dry matter and acid detergent fibre of corn stalks were significantly increased, the digestibility and utilization rate of ruminant corn stalks were improved, the cellulose of corn stalks was fully utilized, and the nutritional value of corn stalks was improved.By destroying the surface structure of corn stalks, rumen microorganism can be attached to corn stalks, thus promoting the degradation of corn stalks.To sum up, steam explosion technology can improve the utilization rate of corn straw as feed.

Key words: steam explosion; corn straw; cellulose; hemicellulose; utilization rate

CLC Number:

S816.9

NIE Dechao, ZHANG Zhuo, ZHAO Chen, LI Yanling. Research Progress on Steam Explosion Technology in Feed Utilization of Corn Straw[J]. China Animal Husbandry and Veterinary Medicine, 2021, 48(12): 4488-4496.

References

[1] 丛宏斌,姚宗路,赵立欣,等.中国农作物秸秆资源分布及其产业体系与利用路径[J].农业工程学报,2019,35(22):132-140. CONG H B,YAO Z L,ZHAO L X,et al.Distribution of crop straw resources and its industrial systemand utilization path in China[J].Transactions of the CSAE,2019,35(22):132-140.(in Chinese)
[2] WANG Y,SHAO Y,ZOU X,et al.Synergistic action between extracellular products from white-rot fungus and cellulase significantly improves enzymatic hydrolysis[J].Bioengineered,2018,9(1):178-185.
[3] TUYEN D V,PHUONG H N,CONE J W,et al.Effect of fungal treatments of fibrous agricultural by-products on chemical composition and in vitro rumen fermentation and methane production[J].Bioresource Technology,2013,129:256-263.
[4] GUMERSINDO F,MANUEL S,RAMON M,et al.Sodium inhibition in the anaerobic digestion process:Antagonism and adaptation phenomena[J].Enzyme and Microbial Technology,1995,17(2):180-188.
[5] 傅新凯,周子轩,季泽涛,等.秸秆类生物质预处理技术研究进展[J].山东化工,2020,49(1):36-38. FU X K,ZHOU Z X,JI Z T,et al.Advances in pretreatment technology of straw biomass[J].Shandong Chemical Industry,2020,49(1):36-38.(in Chinese)
[6] KONG F,WANG L,GAO H F,et al.Process of steam explosion assisted superfine grinding on particle size,chemical composition and physico-chemical properties of wheat bran powder[J].Powder Technology,2020,371:154-160.
[7] 何晓琴,李苇舟,李富华,等.蒸汽爆破预处理在农产品加工副产物综合利用中的应用[J].食品与发酵工业,2019,45(8):252-257. HE X Q,LI W Z,LI F H,et al.Application of steam explosion pretreatment in utilizing agricultural by-products[J].Food and Fermentation Industry,2019,45(8):252-257.(in Chinese)
[8] CHANDRA R P,BURA R,MZBEE W E,et al.Substrate pretreatment:The key to effective enzymatic hydrolysis of lignocellulosics?[J].Advances in Biochemical Engineering,2007,108:67-93.
[9] MUSTAFA B.Production of bioethanol from lignocellulosic materials via the biochemical pathway:A review[J].Energy Conversion and Management,2010,52(2):858-875.
[10] WANDERLEY M C,MARTIN C,ROCHA G J,et al.Increase in ethanol production from sugarcane bagasse based on combined pretreatments and fed-batch enzymatic hydrolysis[J].Bioresource Technology,2013,128:448-453.
[11] DUFF S J B,MURRAY W D.Bioconversion of forest products industry waste cellulosics to fuel ethanol:A review[J].Bioresource Technology,1996,55(1):1-33.
[12] DENNIS J S.Emissions reduction:NOx/SOx suppression.A collection of papers from the journals fuel,fuel processing technology and progress in energy and combustion science 1999-2001[J].Combustion and Flame,2003,133(3):379-381.
[13] SUI W J,CHEN H Z.Extraction enhancing mechanism of steam exploded Radix Astragali[J].Process Biochemistry,2014,49(12):2181-2190.
[14] ZHAO G Z,KUANG G L,WANG Y R,et al.Effect of steam explosion on physicochemical properties and fermentation characteristics of sorghum (Sorghum bicolor (L.) Moench)[J].LWT-Food Science and Technology,2020,129(4):109579.
[15] LEE J M,JAMEEL H,VENDITTI R A.A comparison of the autohydrolysis and ammonia fiber explosion (AFEX) pretreatments on the subsequent enzymatic hydrolysis of coastal Bermuda grass[J].Bioresource Technology,2010,101(14):5449-5458.
[16] GOVUMONI S P,KOTI S,KOTHAGOUNI S Y,et al.Evaluation of pretreatment methods for enzymatic saccharification of wheat straw for bioethanol production[J].Carbohydrate Polymersmi,2013,91(2):646-650.
[17] MOSIER N,WYMAN C,DALE B,et al.Features of promising technologies for pretreatment of lignocellulosic biomass[J].Bioresource Technology,2005,96(6):673-86.
[18] JOSHI B,BHATT M R,SHARMA D,et al.Lig-nocellulosic ethanol production:Current practices and recent developments[J].Biotechnology and Molecular Biology Reviews,2011,6(8):172-182.
[19] KAPARAJU P,FELBY C.Characterization of lignin during oxidative and hydrothermal pre-treatment processes of wheat straw and corn stover[J].Bioresource Technology,2010,101(9):3175-3181.
[20] LIEW L N,SHI J,LI Y.Enhancing the solid-state anaerobic digestion of fallen leaves through simultaneous alkaline treatment[J].Bioresource Technology,2011,102(19):8828-8834.
[21] XIAO W W,YIN W,XIA S Q,et al.The study of factors affecting the enzymatic hydrolysis of cellulose after ionic liquid pretreatment[J].Carbohydrate Polymers,2012,87(3):2019-2023.
[22] 孙俊良,杜寒梅,梁新红,等.响应面法优化蒸汽爆破技术提取苹果果胶工艺[J].食品科学,2017,38(14):270-275. SUN J L,DU H M,LIANG X H,et al.Optimization ofapple pomace pectin extraction by steam explosion employing response surface methodology[J].Food Science,2017,38(14):270-275.(in Chinese)
[23] ITZIAR E,CRISTINA S,INAKI M,et al.Effect of alkaline and autohydrolysis processes on the purity of obtained hemicelluloses from corn stalks[J].Bioresource Technology,2012,103(1):239-248.
[24] LIU Y,REN X,WU H,et al.Steam explosion treatment of byproduct feedstuffs for potential use as ruminant feed[J].Animals(Basel),2019,9(9):688-698.
[25] SHAMSUDIN S,ZAINUDIN H,ABD-AZIZ S,et al.Effect of steam pretreatment on oil palm empty fruit bunch for the production of sugars[J].Biomass and Bioenergy,2012,36(36):280-288.
[26] DAVID C,MATTEO P,SIMONE F,et al.Review of pretreatment processes for lignocellulosic ethanol production,and development of an innovative method[J].Biomass and Bioenergy,2012,46(46):25-35.
[27] 廖双泉,邵自强,马凤国,等.剑麻纤维蒸汽爆破处理研究[J].纤维素科学与技术,2002,1:45-49. LIAO S Q,SHAO Z Q,MA F G,et al.Studies on steam explosion of sisal fiber[J].Cellulose Science and Technology,2002,1:45-49.(in Chinese)
[28] TALEBNIA F,KARAKASHEV D,ANGELIDAKI I.Production of bioethanol from wheat straw:An overview on pretreatment,hydrolysis and fermentation[J].Bioresource Technology,2010,101(13SI):4744-4753.
[29] 张燕鹏.蒸汽闪爆辅助提取高温豆粕中蛋白质的工艺及其机制研究[D].无锡:江南大学,2013. ZHANG Y P.Study on the technology and mechanism of steam flash assisted extraction of protein from high-temperature soybean meal[D].Wuxi:Jiangnan University,2013.(in Chinese)
[30] 陈洪章,刘丽英.蒸汽爆碎技术原理及应用[M].北京:化学工业出版社,2007. CHEN H Z,LIU L Y.Principle and Application of Steam Explosion Crushing Technology[M].Beijing:Chemical Industry Press,2007.(in Chinese)
[31] 徐桂转,任天宝,马孝琴,等.蒸汽爆破对玉米秸秆理化特性的影响[J].高压物理学报,2012,26(2):227-234. XU G Z,REN T B,MA X Q,et al.Influence of steam explosion on physical-chemical of corn straw[J].Chinese Journal of High Pressure Physics,2012,26(2):227-234.(in Chinese)
[32] ZHAO S,LI G,ZHENG N,et al.Steam explosion enhances digestibility and fermentation of corn stover by facilitating ruminal microbial colonization[J].Bioresource Technology,2018,253(4):244-251.
[33] 杜春梅,熊本海.响应面法优化蒸汽爆破小麦秸秆工艺[J].中国畜牧兽医,2020,47(6):1765-1772. DU C M,XIONG B H.Optimization of steam explosion pretreated wheat straw using response surface methodology[J].China Animal Husbandry & Veterinary,2020,47(6):1765-1772.(in Chinese)
[34] 冉福,焦婷,雷赵民,等.不同汽爆处理下玉米秸秆品质综合评价[J].草地学报,2020,28(3):835-843. RAN F,JIAO T,LEI Z M,et al.Comprehensive evaluation on corn straw nutrient quality under different steam explosion treatments[J].Acta Grassland Sinica,2020,28(3):835-843.(in Chinese)
[35] SIDDHU MA,LI J,ZHANG J,et al.Improve the anaerobic biodegradability by copretreatment of thermal alkali and steam explosion of lignocellulosic waste[J].BioMed Research international,2016,2016:2786598.
[36] SUN Y G,MA Y L,WANG L Q,et al.Physicochemical properties of corn stalk after treatment using steam explosion coupled with acid or alkali[J].Carbohydrate Polymers,2015,117:486-493.
[37] GUO H,CHANG J,YIN Q,et al.Effect of the combined physical and chemical treatments with microbial fermentation on corn straw degradation[J].Bioresource Technology,2013,148:361-365.
[38] 韩浩然,常娟,尹清强,等.蒸汽爆破和化学处理对玉米秸秆化学成分的影响[J].江苏农业科学,2017,45(8):166-168. HAN H R,CHANG J,YIN Q Q,et al.Effects of steam explosion and chemical treatment on chemical composition of corn straw[J].Jiangsu Agricultural Sciences,2017,45(8):166-168.(in Chinese)
[39] 谢慧,李志敏,于政道,等.3种预处理对青贮玉米秸秆理化特性的比较研究[J].河南农业大学学报,2018,52(2):238-243. XIE H,LI Z M,YU Z D,et al.Comparative study on physical and chemical properties of silage corn straw by three pretreatment methods[J].Journal of Henan Agricultural University,2018,52(2):238-243.(in Chinese)
[40] 马鹏,冯冲,刘会丽,等.瞬时弹射式蒸汽爆破对玉米秸秆化学结构的影响[J].河南农业大学学报,2018,52(1):85-90. MA P,FENG C,LIU H L,et al.Effect of ICSE on chemical structure of corn straw[J].Journal of Henan Agricultural University,2018,52(1):85-90.(in Chinese)
[41] 李国栋.蒸汽爆破对玉米秸秆的纤维结构、瘤胃发酵及微生物黏附的影响[D].扬州:扬州大学,2017. LI G D.Effects of steam explosion on fiber structure,rumen fermentation and microbial adhesion of corn straw[D].Yangzhou:Yangzhou University,2017.(in Chinese)
[42] WANG K,NAN X,TONG J,et al.Steam explosion pretreatment changes ruminal fermentation in vitro of corn stover by shifting archaeal and bacterial community structure[J].Frontiers in Microbiology,2020,11:2027-2037.
[43] ZHANG X,YUAN Q,CHENG G.Deconstruction of corncob by steam explosion pretreatment:Correlations between sugar conversion and recalcitrant structures[J].Carbohydrate Polymers,2017,156:98-130.
[44] SASAKI C,SUMIMOTO K,ASADA C,et al.Direct hydrolysis of cellulose to glucose using ultra-high temperature and pressure steam explosion.[J].Carbohydrate Polymers,2012,89(1):298-301.
[45] AUXENFANS T,CRONIER D,CHABBERT B,et al.Understanding the structural and chemical changes of plant biomass following steam explosion pretreatment[J].Biotechnology for Biofuels,2017,10(1):36-52.
[46] 李国栋,赵圣国,方伟,等.响应面法优化玉米秸秆饲料的蒸汽爆破加工工艺[J].中国饲料,2017,3:41-44. LI G D,ZHAO S G,FANG W,et al.Optimization of steam explosion processing technology of corn stalk feed by response surface methodology[J].Chinese Feed,2017,3:41-44.(in Chinese)
[47] 任天宝,马孝琴,徐桂转,等.响应面法优化玉米秸秆蒸汽爆破预处理条件[J].农业工程学报,2011,27(9):282-286. REN T B,MA X Q,XU G Z,et al.Optimization of corn straw with the response surface[J].Journal of Agricultural Engineering,2011,27(9):282-286.(in Chinese)
[48] 刘黎阳,郝学密,刘晨光,等.瞬间弹射蒸汽爆破联用化学法预处理玉米秸秆的组分和酶解分析[J].化工学报,2014,65(11):4557-4563. LIU L M,HAO X M,LIU C G,et al.Evaluation of instant catapult steam explosion combined with chemical preatments on corn sstalk by components and enzymatic hydrolysis analysis[J].Chinese Journal of Chemical Engineering,2014,65(11):4557-4563.(in Chinese)
[49] TADESSE H,LUQUE R.Advances on biomass pretreatment using ionic liquids:An overview[J].Energy & Environmental Science,2011,4:3913-3965.
[50] 韩沐昕,谭羽非,刘欢鹏,等.玉米秸秆稀酸-蒸汽爆破预处理和水解糖化的试验研究[J].科学技术与工程,2014,14(10):290-294. HAN M X,TAN Y F,LIU H P,et al.Enzymatic hydrolysis of corn stalk by dilute acid-steam explosion[J].Science,Technology and Engineering,2014,14(10):290-294.(in Chinese)
[51] 赵鹏翔,吴毅,赵正凯.乙酸预浸对玉米秸秆蒸汽爆破预处理的影响[J].生物质化学工程,2013,47(3):23-28. ZHAO P X,WU Y,ZHAO Z K.The effect of acetic acid impregenation on steam pretreatment of corn straw[J].Biomass Chemical Engineering,2013,47(3):23-28.(in Chinese)
[52] VARGA E,SZENGYEL Z,RECZEY K.Chemical pretreatments of corn stover for enhancing enzymatic digestibility[J].Applied Biochemistry and Biotechnology,2002,98(100):73-87.
[53] JI J,ZHANG J,YANG L,et al.Impact of co-pretreatment of calcium hydroxide and steam explosion on anaerobic digestion efficiency with corn stover[J].Environmental Technology,2017,38(12):1465-1473.
[54] 李德勇,和立文,张民哲,等.体外产气法评价汽爆处理对秸秆营养价值的影响[J].中国畜牧杂志,2015,51(S1):62-65. LI D Y,HE L L,ZHANG M Z,et al.Evaluation of the effect of steam explosion treatment on the nutritional value of straw by in vitro gas production method[J].Chinese Journal of Animal Husbandry,2015,51(S1):62-65.(in Chinese)
[55] DU C M,NAN X M,WANG K,et al.Evaluation of the digestibility of steam-exploded wheat straw by ruminal fermentation,sugar yield and microbial structure in vitro[J].Royal Society of Chemistry Advances,2019,9,41775-41782.
[56] DIJKSTRA J.Production and absorption of volatile fatty acids in the rumen[J].Livestock Production Science,1994,39:61-69.
[57] VIOLA E,ZIMBARDI F,CARDINALE M,et al.Processing cereal straws by steam explosion in a pilot plant to enhance digestibility in ruminants[J].Bioresource Technology,2008,99(4):681-689.
[58] LA REAU ALEX J,SUEN G.The Ruminococci:Key symbionts of the gut ecosystem[J].Journal of Microbiolology,2018,56(3):199-208.
[59] LESCHINE S B.Cellulose degradation in anaerobic environments[J].Annual Review of Microbiology,1995,49:399-426.
[60] SUN D,ALAM A,TU Y,et al.Steam-exploded biomass saccharification is predominately affected by lignocellulose porosity and largely enhanced by Tween-80 in Miscanthus[J].Bioresource Technology,2017,239:74-81.
[61] DANIELSSON R,DICKSVED J,SUN L,et al.Methane production in dairy cows correlates with rumen methanogenic and bacterial community structure[J].Frontiers in Microbiology,2017,8:226-241.
[62] ZHANG Z A,NIU X L,LI F,et al.Ruminal cellulolytic bacteria abundance leads to the variation in fatty acids in the rumen digesta and meat of fattening lambs[J].Journal of Animal Science,2020,98(7):228-260.

Research Progress on Steam Explosion Technology in Feed Utilization of Corn Straw

PDF (PC)

Knowledge

Abstract

Cite this article

share this article

References

Related Articles 15

Recommended Articles

Metrics

Comments

[1]	LIU Xin, CHEN Qun, QIU Yulang, HOU Guoxi, LI Lin, YAN Xiaogang, LIU Dongmei, LYU Zhichao, GAO Xingai, LI Zhonghe, ZHANG Yunying, YAN Qiuliang. Aerobic Composting Treatment of Pig Manure with Corn Straw and Its Safety Evaluation [J]. China Animal Husbandry and Veterinary Medicine, 2022, 49(12): 4945-4952.
[2]	SUN Haoxuan, LIU Guohua, CAI Huiyi, CHEN Zhimin. Effects of Fermented Feed on Growth Performance,Nutrient Utilization Rate,Gut Health and Meat Quality of Broilers [J]. China Animal Husbandry and Veterinary Medicine, 2022, 49(10): 3782-3790.
[3]	ZHU Lihui, LYU Wenwei, KONG Defu, YANG Changsuo. Effect of Lignocellulose on Gastrointestinal Development and Intestinal Function of Young Laying Hens [J]. China Animal Husbandry and Veterinary Medicine, 2021, 48(9): 3223-3231.
[4]	DU Chunmei, XIONG Benhai. Optimization of Steam Explosion Pretreated Wheat Straw Using Response Surface Methodology [J]. China Animal Husbandry and Veterinary Medicine, 2020, 47(6): 1765-1772.
[5]	XING Lei, ZHAO Shengguo, ZHENG Nan, WANG Jiaqi. The Research of Dynamic Changes of Rumen Bacteria Community Cultured in the Medium with Cellulose as the Sole Carbon Source [J]. , 2019, 46(8): 2322-2329.
[6]	ZHAO Mengdi, DI Lingfeng, TANG Zeyu, LI Chengyun. Effects of Dietary Tannin and Forage Cellulose on Growth Performance, Blood Biochemical Parameters,Slaughter Performance and Organ Development of Hu Sheep [J]. , 2019, 46(6): 1668-1676.
[7]	ZHANG Shi, WU Qiong, YOU Huan, YANG Hao, HU Zongfu, WANG Sizhen, NIU Huaxin. Effects of Different Enzyme Preparations on Fermentation Quality of Whole Corn Silage [J]. , 2019, 46(4): 1045-1052.
[8]	LI Hao, BAI Guangjian, LAN Nan, XU Jing, ZHAO Xingxiu, ZOU Wei. Screening and Identification of A Cellulase-producing Bacterium and Analysis of Its Cellulase Characterization [J]. , 2019, 46(3): 711-718.
[9]	WEI Haiting, LIU Hanlu, LI Guangyu, SI Huazhe, LIU Xiaoying. Isolation, Identification and Determinations of Cellulose-degrading Bacteria from Sika Deer (Cervus nippon) Rumen [J]. , 2018, 45(4): 888-897.
[10]	YU Man-man, JIANG Yu-xuan, ZHANG Mei-mei, XIE Xiao-lai, WANG Chen-xi. Evaluation of Associative Effects of Alfalfa Meal and Ammoniated Corn Straw by Gas Production Technique in vitro [J]. , 2017, 44(12): 3497-3504.
[11]	KANG Run-min, LI Yao, LV Xue-bin, JI Gao-sheng, YING San-cheng, ZENG Kai, LI Yan, YIN Ming-yu. Analysis of the Cecum Microbial Diversity of Different Pig Breeds by Illumina Amplicon Sequencing of 16S rDNA Tag [J]. , 2017, 44(11): 3121-3129.
[12]	ZHOU Tao, CHEN Wan-bao, MENG Qing-xiang, ZHOU Zhen-ming, REN Li-ping. Application of Straw Steam Explosion Technology in Livestock Production [J]. , 2016, 43(9): 2352-2357.
[13]	SU Gui-long, Zhang Jing-yan, Wang Lei, LI Jian-xi. Research Progress on Cellulose Degradation by Yak Rumen Microorganism [J]. , 2016, 43(3): 695-699.
[14]	WEI Bing-dong, QIU Yu-lang, CHEN Qun, LI Lin, LI Wei-zhong, WANG Xin. Effects of Fermented Corn Straw on Production Performance, Nutrients Digestibility and Methane Emission in Fattening Sheep [J]. , 2016, 43(12): 3200-3205.
[15]	TANG Zhen-hua, ZHOU Ling, ZOU Cai-xia, XIA Zhong-sheng, LIANG Xin, WEI Sheng-ju, LI Li-li, LIANG Xian-wei. Effect of Sugarcane Tops Silage and Corn Straw Silage on the Growth Performance, Digestion and Metabolism, and Blood Biochemical Indexes of Growing Buffalo [J]. , 2016, 43(1): 92-100.